Whether you're looking to transform a new product into reality or seamlessly ramp up current production, we ensure that your products utilize the highest quality, cost-effective components and are assembled with the most advanced technology.
Program Management
We manage complex projects with precision and efficiency, enabling you to navigate market challenges confidently. Acting as an extension of your team, we provide customized solutions that align with your business goals and drive results.
New Product Introduction
At ESI, we believe in turning your innovative design into reality. We work closely with you to create engineering prototypes tailored to your vision, providing you valuable early manufacturing feedback on product design.
Engineering Resources
Our comprehensive suite of engineering resources optimizes your product throughout its lifecycle. From providing DfX feedback to customized testing solutions, we work to guarantee your product meets the highest quality standards.
Supply Chain Management
ESI specializes in crafting tailored supply chain strategies that align with your business objectives. We prioritize strong supplier relationships and manage lead times effectively to keep your project on track and within budget.
Logistics and Fulfillment
Our advanced inventory management systems ensure efficient product storage and minimize excess stock, while our customized order fulfillment services enhance delivery efficiency to meet your specific customer needs.
Aftermarket Support
Our commitment to quality extends far beyond the moment your products leave our facility. We believe in supporting you every step of the way with comprehensive after market services designed to enhance your product’s lifespan and performance.
World-Class Manufacturing Capabilities
Comprehensive Assembly Processes
We offer a range of assembly methods including Ball-Grid Array (BGA) and micro BGA packaging, Pin-Through-Hole (PTH) assembly, and a variety of soldering techniques such as selective solder, wave solder and robotic solder.
High-Speed, Flexible SMT
Our high-speed, flexible SMT lines are designed for efficiency and precision, accommodating low-volume/high-mix production needs. We specialize in fine pitch, high count BGAs and are adept at managing complex multi-layer printed circuit board assemblies.
Automated Solutions
Our investments in automation enhance connectivity between equipment, personnel, and processes, leading to improved productivity, quality, and decision-making. Automated systems for conformal coating, potting, and epoxy application further streamline our manufacturing processes.
Robust Testing Solutions
At ESI, we understand that comprehensive testing is crucial for ensuring product success and reliability. Our scalable manufacturing test solutions are designed to keep your production on track while providing confidence in your product’s performance.
Test Design
We partner with you to engineer tailored testing solutions that align with your specific mechanical and electrical requirements. Our expertise in test development allows us to create efficient, turnkey testing processes that meet your needs and budget.
This includes:
- Environmental Testing
- Functional Testing
- In-Circuit Testing
- Cleanliness Testing
- RF/Wireless Testing
Rigorous Inspection
At ESI, we prioritize product quality and reliability through a comprehensive inspection process tailored to meet the demands of advanced manufacturing. Each build undergoes a rigorous multi-step inspection protocol designed to ensure functionality and reduce field failures.
AOI and X-Ray Inspection
Our advanced 2D and 3D AOI systems provide high-resolution imaging to verify component placements and solder joints. This automated process enhances detection accuracy and speeds up inspection times, ensuring that all assemblies meet our stringent quality standards.
Utilizing state-of-the-art X-ray technology, we inspect solder joints beneath BGA and LGA/QFN packages. This critical step allows us to verify connectivity and assess the integrity of hidden solder joints, ensuring comprehensive product reliability.
High-Level Systems Assembly
At ESI, we offer flexible and comprehensive high-level assembly services tailored to meet your specific needs. Our solutions are designed to streamline the production process, whether you require partial subassemblies or complete final assemblies ready for end-users.
Call Us Today
605-575-9155
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